ndustrial-grade slurry iron impurity (iron nails/iron wires) remover, protecting the slurry crusher/screen, reducing equipment wear by 70%, and extending service life
The slurry magnetic separator is a device that utilizes magnetic force to separate magnetic substances from non - magnetic substances in the slurry. For purifying ceramic billets, the main type is the electromagnetic magnetic separator.
Inside the electromagnetic separator, there are electromagnetic coils. When these coils are connected to the power supply, a strong magnetic field is generated. When the ceramic body slurry containing magnetic impurities passes through the magnetic field area of the magnetic separator, according to the principles of magnetism, the magnetic impurities will be affected by the magnetic field force. Under the action of this magnetic force, the magnetic impurities are adsorbed on the magnetic poles or magnetic media of the magnetic separator, while the non - magnetic substances in the ceramic body, which are not affected by the magnetic field, continue to flow with the slurry, thus achieving the separation of magnetic impurities from the ceramic body. In practical applications, the magnetic field intensity can be flexibly adjusted according to the content and nature of magnetic impurities in the ceramic body and the requirements for the iron removal effect, so as to achieve the desired iron removal result.
The slurry magnetic separator can efficiently remove iron impurities from ceramic body materials through gradient magnetic field adsorption, addressing the pain points of low efficiency and high pollution in traditional methods. It is core equipment for improving quality and reducing costs in the ceramic industry. Due to the high compatibility of its working principle with the ceramic production process, it has become the preferred solution for the purification of green bodies.
- Uniform and stable magnetic field distribution: JC's slurry magnetic separator adopts an innovative energy-concentrating ring magnetic circuit design, which can make the magnetic field distribution more uniform, effectively improve the adsorption effect of magnetic impurities, and ensure that every ceramic body can be fully purified.
In terms of magnetic field control, the equipment employs constant current control technology and uses a PLC intelligent control system to monitor and automatically adjust the voltage in real time. This technology can precisely maintain the stability of the magnetic field intensity, solving the problem that traditional constant voltage control is easily affected by temperature changes and causes magnetic field fluctuations. It ensures the long-term stable operation of the equipment and avoids the impact on iron removal effect due to unstable magnetic fields, providing a reliable guarantee for the purification of your ceramic body materials. Whether in a high-temperature workshop environment or during long-term continuous operation, it can always maintain efficient and stable iron removal performance, significantly improving the quality of ceramic products.
- Design of the medium disassembly and hoisting arm for JC slurry magnetic separator: In the past, the medium replacement and disassembly of the equipment required multiple workers to move it in a time-consuming and laborious manner, which not only had high labor costs but also posed safety hazards. The hoisting arm equipped on the JC slurry magnetic separator is like an "intelligent assistant" for maintenance work. With just one person's operation, the disassembly and installation of the medium can be easily completed.
In a large tile factory in Guangzhou, China, it used to take five workers four hours to maintain the medium of the magnetic separator each time, and the labor cost was as high as 2,000 yuan. After using the JC slurry magnetic separator, only two workers are needed to complete the same work in two hours. The labor cost for a single maintenance has dropped to 600 yuan, a reduction of over 70%. The maintenance efficiency has also been significantly enhanced. It has increased from only being able to maintain one device per day to two, with an efficiency improvement of over 30%. It not only saves labor costs but also shortens equipment downtime, making the production pace faster and more stable!
Commodity attributes
| Feature Category |
Technical Innovation |
Key Performance Highlights |
| Magnetic Field System |
Energy - Concentrating Ring Magnetic Circuit Design |
- Uniform and stable magnetic field distribution, enhancing adsorption efficiency
- Adjustable magnetic field strength via PLC intelligent control system
- Real - time voltage monitoring and automatic adjustment
- Unaffected by temperature changes, ensuring consistent performance |
| |
Constant Current Control Technology |
Overcomes magnetic field fluctuations caused by temperature in traditional constant voltage control methods |
| Medium System |
Ultra - High - Density Medium Mesh |
Capable of precisely capturing minute iron filings, rust, and other impurities, even those as tiny as a strand of hair |
| Box and Sorting Area |
Taller Box Design with Increased Magnetic Medium Layers |
- 20% - 25% higher working efficiency than similar equipment
- 5% - 10% increased probability of capturing magnetic substances |
| Oil Circuit Purification System |
Special Filter Screen and Multi - Layer Purification Structure |
- Extends lubricating oil lifespan from 3 months to 7 months
- Annual cost savings exceeding $4,000 (approximate conversion)
- 80% reduction in equipment downtime |
| Maintenance System |
Lifting Arm Design for Medium Disassembly |
- Single - person operation
- 70% reduction in maintenance labor costs
- 30% increase in maintenance efficiency |
Product Tags:
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Industrial Grade Slurry Iron Impurity Iron Nails / Iron Wires Remover Images
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